A clever story about a flat, Caveman teeth and ingenuity

I  pre rode the XTERRA Richmond course shortly after our arrival from XTERRA Northwest Cup in Coeur D’Alene, where I had a 4 inch nail puncture my tubeless tire in 2 places. See previous blog.

My replacement tire was in the mail, so I rode the tire with the 2 nail holes, and just put in a tube. Of course it flatted. I changed the tube. It deflated faster than I could pump. Before putting our last tube in I carefully inspected for sharp objects.

It also deflated faster than what I could pump.

We still had a lot of riding to do and I wasnt going to call it quits.

I was going to make that tire tubeless again.

First I used a bottle cap to scoop the sealant from the healthy front tire and put it in the rear. With the 2 huge holes.

ascoop

To make sure the front tire seal, I poured energy drink from my drink bottle in the tire…

agu2o

We had one Genuine Innovations tire plug.  We cut the plug in half and hoped the 2 small plugs would seal 2 big holes. Of course they didnt. So I took left over electrical tape, wound it into rope and plugged the hole. Like so:

You may also wonder what I did to get a tubeless valve. Thats easy, I used my Caveman teeth and chewed the valve stem out of a tube…

aplug

Sidewall plugs are notoriously hard to seal and despite the 1/2 tire plug, rolled up electrical tape and sticky drink  mixed with Slime and Stans it still kept leaking.

That is where the Boer* came out of the Caveman.  “a Boer makes a plan” so I wound a tube tightly around the tire, covering the 2 holes.

* “Boer” is an Afrikaaner or farmer from South Africa.

awrap

To anchor the loose end, I tied it around the hub and got immense pleasure from cutting the left over tube off with the razor sharp brake rotor. Instead of using my teeth again… (it leaves a funny taste in your mouth)

awrap2

With this clever trick, the more pressure you put in, the better the system works.

apomp

In fact it worked so well, we finished our 5hr ride, which included a coffee and cake stop at The Crossroads cafe, right on the course.

abike

The soft rubber offers such great traction on these wet, rooty surfaces at the next Specialized tire testing I’ll suggest we cover the tire with a layer of tube.

In fact, I think I should apply for a position at engineering…

atraction

There, I fixed it! The next day the tire was still 100%!

Comments

Conrad Stoltz 4 x XTERRA WORLD CHAMP » Luck Stone XTERRA Richmond VA. 08-06-2012, 21:58

[…] 2) Another year, this amazing story about fixing a flat, Caveman teeth and ingenuity. Story here. […]

Reply
mforty 16-06-2009, 18:31

You are THE man… Caveman MacGyver..

Great job in Richmond!

Reply
ZimRor 15-06-2009, 21:24

You can take the dutchman out of South Africa but you can never take the “make a plan” out of him…….

Reply
gmandy 13-06-2009, 17:38

Unreal!

Reply
patrickdegoede 13-06-2009, 09:45

:mrgreen:Reading the stuff you pull off never ceases to amaze our entire shop staff, especially the mechanics!! Greetings from a cold Namibia..

Reply

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